CNC workshop Analysis of the concept and advantages and disadvantages of oil mist centralized treatment scheme

Recently, some customers have inquired about the centralized oil mist treatment plan of CNC workshop. In this article, we will briefly introduce it.


The CNC workshop oil mist centralized treatment solution is suitable for production and processing workshops and large-scale production lines with multiple CNC machine tools. It means that the oil mist generated by each CNC is first collected through the collection cover, and the collected oil mist is collected through the pipeline. To one or more sets of centralized oil mist purification equipment for unified treatment, the treated air is directly discharged locally or through the chimney to meet the standards. This oil mist treatment scheme is often referred to as one-to-many scheme, one-to-many scheme, etc.


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Advantages of the centralized oil mist treatment solution in CNC workshop

The advantages of the centralized oil mist treatment solution in the CNC workshop are relative to the one-to-one stand-alone treatment solution. Before writing this article, carefully understood our past transaction cases and the needs of consulting customers, and made the following summary:

First of all, under some working conditions, the overall investment of the centralized treatment scheme is significantly smaller than that of the stand-alone treatment scheme.

Second, a centralized processing solution is easier to maintain. Because the number of purification equipment used in the centralized treatment scheme is significantly less than that of the stand-alone treatment scheme, the management and maintenance of the equipment department of the user company are much easier.

Third, centralized processing solutions are less space-constrained. Because the purification equipment of the stand-alone treatment solution needs to be installed above or near the machine tool, this requires space. However, some workshops do not have enough space due to factors such as layout or aircraft. The centralized treatment scheme has a wide range of installation positions for purification equipment, which can be installed in the workshop or outside the workshop.


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Disadvantages of the oil mist centralized treatment scheme in CNC workshop and the solution for vegetation green

There is no perfect oil mist solution on the market, every solution has its applicability . The disadvantages of centralized oil mist treatment solutions are:

1. The air volume of the system is rated, and the elastic space is small

This is mainly reflected in two angles. First, even if there is only one machine tool working in the workshop, the purification equipment will work. That is to say, in the case of large fluctuations in the operating rate of the machine tool, the operating cost of the stand-alone processing solution may be lower. Second, if the workshop subsequently adds several machine tools, the original rated air volume cannot meet the demand. But at present, the mature and modular equipment structure of Green Green can effectively solve the second problem. Our purification equipment is installed in a modular and stackable manner, and the purification equipment modules can be added later as the number of machine tools increases.

2. The collected oil is easy to deposit on the pipeline.

This is indeed a common problem in the industry. In response to this problem, Caomulu had a solution in the early years - adding an oil return pipeline to discharge the accumulated oil in the pipeline in time to avoid pipeline blockage caused by oil mist sedimentation and avoid fire safety hazards.

3. Installation and disassembly are more complicated

The centralized treatment solution is a combined system of collection hoods, pipes and purification equipment, and it is not easy to install and disassemble, so it is not suitable for factories that need to be relocated in the short term.


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Centralized treatment equipment for oil mist in grass green CNC workshop

At present, there are 3 types of equipments in the plant green which are suitable for the centralized treatment of oil mist. They are as follows:

1. MOH mechanical oil mist purifier. It is an oil mist treatment equipment with 4-level physical filtration, with 3 specifications of 2000 air volume, 4000 air volume and 8000 air volume.

Second, ESM-S stainless steel electrostatic oil mist purifier. It is a medium and large-scale, centralized electrostatic oil mist separation and treatment equipment made of all stainless steel, with a purification efficiency of over 95%. All stainless steel models require more complex production processes, but at the same time, they are more durable and can still maintain good performance after repeated cleaning. The continuously improved design of oil leakage and oil collection allows users to have a better experience.

3.ESM electrostatic oil mist purifier. It is a medium and large-scale, centralized electrostatic oil mist separation and treatment equipment. This unit is mostly used as the core purification equipment of customized system solutions. The product is a standard modular design, and the core part is an electrostatic filter module, which can be seamlessly spliced with the grass green carbon cartridge activated carbon adsorption equipment, and can be combined with other grass green equipment to form a combined purification system. 

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